When you add water to the feed of the cyclone the result is the overflow becomes lighter and the underflow becomes heavier The heavier UNDERFLOW DENSITY will give the ball mill more work to do This is reflected in a heavier density being fed back into the hydrocyclone feed pump box Which again changes the hydrocyclone operation performance
Simulation results showed that the ball millhydrocyclone circuit runs at 46 tph after replacing the existing ball mill with the one in the ball millscreen circuit Then it can be concluded for this case that replacing the hydrocyclones by highfrequency screens to close the same ball mill circuit increased the circuit capacity from 46 tph
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DetailThe ball mill has higher circulation load it generates only 30 35 of actual fines you require to be called as product If your product size needed is 100 passing 45 micron then the ball mill total discharge material will contain normally 30 of 45 micron
DetailThe data is from the El Brocal concentrator in Peru with evaluations before and after the hydrocyclones were replaced with a Derrick Stack Sizer see Chapter 8 in the grinding circuit Dündar et al 2014 Consistent with expectation compared to the cyclone the screen had a sharper separation slope of curve is higher and little bypass
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DetailThe ball mill has higher circulation load it generates only 30 35 of actual fines you require to be called as product If your product size needed is 100 passing 45 micron then the ball mill total discharge material will contain normally 30 of 45 micron
DetailThe high unit capacity SAG millball mill circuit is dominant today and has contributed toward substantial savings in capital and operating costs which has in turn made many lowgrade hightonnage operations such as copper and gold ores feasible Future circuits may see increasing use of high pressure grinding rolls Rosas et al 2012
DetailApr 23 2018 · An industrial ball mill operating in closed–circuit with hydrocyclones was studied by five sampling surveys The aim of the present study was to optimise operating parameters ie charge volume
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DetailHydrocyclones first appeared in dutch in the late 1800s Hidrociclon is an equipment that uses rotary current to classify separate or sort coarse particles of sewage It widely used in mine processing such as aggregates hard rock mining sand industrial minerals coal and more Because the equipment without moving parts take up small areas process high volumes and relatively cheap
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DetailApr 23 2018 · An industrial ball mill operating in closed–circuit with hydrocyclones was studied by five sampling surveys The aim of the present study was to optimise operating parameters ie charge volume
DetailA ball mill also known as pebble mill or tumbling mill is a milling machine that consists of a hallow cylinder containing balls mounted on a metallic frame such that it can be rotated along its longitudinal axis The balls which could be of different diameter occupy 30 50 of the mill volume and its size depends on the feed and mill size
DetailThe size and shape of the vortex finder the shape of the chamber into which the feed liquid is injected and the geometry of the feed inlet all dictate the details of the flow pattern which will often include recirculatory streams see Figure 5 Due to this complexity many authors have produced correlations for both the separation efficiency and the pressure drop in hydrocyclones
DetailThe precision in a hydrocyclones’ classification ability provides returns as it extracts even the finest of precious minerals which might otherwise report back to the mill and unnecessarily be further reduced in size and consume mill circuit capacity The natural force generated by the hydrocyclone’s shape further reduces energy consumption
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